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Headliner - Perforated - FJ40 - '66 to '84 - by CCOT

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NEW! Easy to Install & with Smoother Finish
All CCOT Headliner are made by "Oscar".
Oscar has been making show quality seat covers and Headliners for CCOT's top restoration FJ40s for over 12 years.
Original OEM Style FJ40 Perforated Headliner
This is not your Generic Perforated headliner material with a thin foam backing that shows every flaw in your Hardtop surface, but rather a Custom laminated headliner with a high density double thick foam backing. Material is tons easier to work and delivers a much smoother concealing finish than ever possible with lower quality foam backing.
CCOT's exclusive headliner is Custom laminated for CCOT with a double thick high density foam insulation to lay down smooth and conceal hardtop flaws.
Our new headliner material was designed by CCOT's #1 installer who understands the Special headliner requirements to conceal the ageing surface conditions of FJ40 hardtops. Mr. Neill has installed at least 100 FJ40 headliners over his past 10 years at CCOT and has designed the perfect headliner to conceal surface gouges and digs that would otherwise show through the thinner less dense Generic Perforated headliner material.
Headliner is easily installed by the average do-it-yourselfer. CCOT's Perforated Headliner is Cut Slightly oversized to allow forgiveness in case you install Headliner a little off center. If Headliner was not cut slightly oversized, then 9 out of 10 Installations would be short on one side.
See Headliner installation instructions, below.
Fits FJ40 ~ 1966 to 1984
Note: System will add $14.00 for Adhesive Spray - Super Trim 3M Adhesive (19oz.), if Selected.
One can of 3M Adhesive is Enough Glue to Install Entire Headliner.
SHIPPING NOTE: When new Headliner arrives, un-roll and allow material to relax at room temperature or in the sun before installing. This will allow any wrinkles in the material to relax. Do not leave Headliner rolled as shipped or wrinkles will set in permanently over time. Thanks |
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See Perforated Headliner Center Seam

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Cross Seam Located above Roll Bar |
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Adhesive Spray - Glue - Super Trim 3M Adhesive 19oz - ORM-D
 Large Can of 3M Spray Adhesive
Enough Adhesive to Glue Entire Headliner |
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Remove Old Headliner
 Remove old headliner foam from top
Use wire brush or sand paper for easy foam removal
Sand down any lines or digs in fiberglass hardtop
Clean surface makes for better glue adhesion
Mask off raingutter to protect from glue overspray |
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Caulk Back Side of Front Visor
 To reduce water leaks ~ it's a good idea to CAULK the back side of front hardtop visor before installing new headliner... Smooth / level caulk bead with finger...
Use 3M Fast 'N Firm Seam Sealer, Click for Page
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Glue in New Headliner

Note: Old Style Headliner Shown.
Same Installation steps apply to New Perforated Headliner.
Install new headliner from center and work outward
Glue in headliner in 2 sections; front half & rear half
Spray adhesive on hardtop and on headliner foam backing
Allow adhesive to air dry approximately 30 seconds
Adhesive is now very tacky and will bond on "Contact"
From center, work headliner smooth outwardly
Do not apply too much adhesive or it will not bond |
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Headliner Glued in Place

Note: Old Style Headliner Shown.
Same Installation steps apply to New Perforated Headliner.
Headliner Glues in Place
Old Velour Headliner Shown
New Perforated Headliner Not Shown but Installs the Same |
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Headliner Trimmed to Fit

Note: Old Style Headliner Shown.
Same Installation steps apply to New Perforated Headliner.
CCOT's Perforated Headliner is Cut Slightly oversized to allow forgivness in case you install Headliner a little off center.
If we cut headliner to exact top size, then 9 out of 10 installations would be short on one side.
CCOT knows to make Headliners slightly oversized because we've installed hundreds of these headliners and the forgiveness of a slightly oversized Headliner is a must.
With razor blade trim away excess material. |
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Hard Top Rain Gutter W/S
 Great Solution to an otherwise expensive problem.
W/S is 17'-10" long (cut extra long). W/S fits all 40 Series.
Weather-Strip Installation Instructions.
Turn Hard Top upside down.
Clean rain gutter free of debris.
Lay W/S down on rain gutter w/bead to outside.
Shark teeth (pre-cut by CCOT) relief cuts install at both rear corners
Position bead just touching the inside of rain gutter rivets.
Glue to seal W/S in place with 3M Glue Prt# 3M08011
How to Glue Weather-Strip: Run a continuous glue bead the full length of W/S with extra bead (2 beads) at each rear corner. Glue helps seal W/S and holds W/S in place during installation. When gluing weather-stripping, glue short sections at a time. Apply THIN layer of glue on BOTH the W/S and rain gutter; allow glue to air dry about 1 minute (air dry time varies w/humidity) before bonding surfaces together. This is contact cement and must air dry to seal and make a quick / strong bond. |
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Hard Top - Weather - Strip - Rain Gutter - 64-84 - FJ40/BJ40 - TOYOTA
 TOYOTA Part
Fits 1964 to 1984 FJ40/BJ40
Also, Click for CCOT Rain Gutter Channel Page |
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Rivets - Rain Gutter - Soft Al - 110 ea.
 Rain Gutter Rivets - 110 ea.
Specially formulated Soft Aluminum Rivets
Soft Rivets allow raingutter to fasten w/Fiberglass Top
Rivets mushroom easily to hold fragile edge of Top
Enough Rivets to install raingutter to Fiberglass Top |
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Rain Gutter Rivet Installation

Simple Hard Top to Rain Gutter Rivet Installation:
Use common rods (rebar) with flat square ends to install rivets that attach the rain gutter to the fiberglass top.
The bottom floor rod backs up the rivet from the bottom side and the top drive rod hammers down on the rivets mushroom head causing the rivet to bell out against the flat surface of the bottom rod. It would be helpful to had a 2nd man hold the bottom floor rod in place while you hold the upper drive rod and hammer the rivit head. |
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Hard Top Windshield Caps

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"Related Item"
 Discount Kit to seal FJ-40 Hard Top
Click for Hard Top Seal Kit Page |
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Visor Blades - Only - No Hrdwr - Pair - FJ40 - 9/72-10/84 - Aft Mrkt
 FINALLY! - New Visor Replacement Blades
Fits 09/'72 to 10/'84 ~ FJ40 & FJ45
Color Off-White
New CCOT Visors are a must to renew interior.
Requires your original Visor hardware.
Hardware Not Included.
Set screw tightens Visor to desired blade tension.
A Great and affordable solution to $$$OEM Visors.
Visors are a CCOT Exclusively Developed Part.
Note: Visor blades are not handed. Blade fits Right or Left sides causing set screw to face in or out, per photo.
Installation Tip: Remove old visor hardware from vehicle and lay new visor(s) on a flat table (to support & back the visor blade) then, apply pressure to the visor blade clamp to achieve a square path for set screw to align with machined internal nut. The support of the table will square the nut to the set screw. This alignment can be hard to achieve if you try to install the new blade to hardware still mounted to windshield frame. |
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Visors & Storage Shelf Combo ~ 2 Visors Blades & 1 Shelf
 Upper Gear Storage Shelf
Fits '65 to '84 FJ40 FJ45
Shelf does not affect visors - shelf mounts over visors
Visors fold up (flush) under shelf - visors are not relocated
Store Radio, CB, Accessories or Gun / Rifle
Great Hideout for Valuables
1 ea. Heavy Duty 14 Gauge Powder Coated Storage Shelf
2 ea. Visor Blades Only ~ Blades Attach to OEM Hardware Arms
Shelf and Blades Install in Minutes
Tapered Fit hangs on and bolts to Inside Raingutter
No Drilling ~ Easy Installation
Clean Design ~ Great Looking Upgrade
Very Useful Accessory ~ |
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Index

Help and Parts Questions 1-972-463-0556
Parts Order Line 1-800-475-4181
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